Dry Type Transformers
We are one of the most significant producers of Dry Type transformers. Our expertise is in the production of Dry Type transformers up to 440 V to 33 kV (75 kVA to 5000 kVA) and we are constantly involved in R&D for better and future-ready products. UNITRANS POWER LLP is capable to serve high quality products, with excellent performance with various applications.
• WHAT IS A TRANSFORMER?
The transformer is an electric electromagnetic induction machine whose function is to transfer electrical power between two different voltage systems at the same frequency.
• WHY DRY TYPE TRANSFORMER ?
There are two types of DRY type transformer one of them known as cast resin Transformer and another is known as vacuum pressure impregnated transformer,
CAST RESIN DRY TYPE TRANSFORMER
It is used in the high moisture prone areas. It is because of its primary and secondary windings are encapsulated with epoxy resin. This encapsulation helps to prevent moisture to penetrate to affect the winding material. Complete protection is achieved by this cast resin encapsulation so that the Transformer can work without disruption in highly moisture prone area. Thus this transformer is non-hygroscopic.
VACUUM PRESSURE IMPREGNATED TRANSFORMER
This ape of transformer is made by minimum flammable material it is a man insulation of HVLV windings. This type of transformer made from Foil or Strip in continuous layer. However in higher voltage the winding is made by disk winding pattern, The insulation of winding is void free varnished impregnation under high vacuum. Varnish Insulation will be used as per customer’s requirements in class of F or H.
To seleH the correct type of transformer, it is necessary to know it’s different eleHrical and thermal properties. Another key parameter, when selecting the transformer is the type of operation for which it is intended. Dry Type transformers technical comparison over oil cool transformer.
PROPERTIES | Oi I Cooled Transformer | Cast resin DRY type Transformer | Vacuum pressure impregnated Transformer |
Regular Maintenance | YES | NO | NO |
lnflamibility | YES | NO | NO |
Environmental Pollution | YES | NO | NO |
Short Circuit mechanical and thermal farces withstand capability | NO | YES (Due to solid casting of HV & LV) | YES (Due to solid casting of HV & LV) |
Special commissioning procedure | YES | NO | NO |
Risk of environmental pollution due to leakages of I]quid | YES | NO | NO |
Self-extinguished in case of fire hazard due to electrical fault | NO | YES | YES |
Temperature withstand capability due to overloading (up to 155 C, Insulation Class F) | N0 | YES | YES |
Anti-fire system Requirement | YES | NO | NO |
Partial discharge Free | No | YES | YES |
• Application
Dry Type transformers can be used in a wide range of applications and represent the most reliable answer for distribution systems, power production, rectification, traction and for special solutions such as beneath.
INDUSTRY | TRACTION | SERVICE SECTOR | MARINE | RENEWABLE ENERGY |
Automative | Railway | Hospitals | Cruise ships | Wind parks |
Mechanical | Tramway | Hotels | Multifunctional ships | Solar power station |
Chemical | Banks | LNG Carriers | Hydroelectric Power | |
Paper mills Foundries | School Shopping CentreS | Offshore Drilling rigs |
• IMPORTANT FACTORS OF OUR DESIGN
Let us explain in brief the important design parameters for a dry type transfo r mer. Choice of Insulation Type: Generally F and H class of insulation of insulation is used to insulate the primary and secondary winding. It is because these classes have high temperature withstand property, i.e. 155°C for F and 180”C for H class of insulation. Apart from the temperature withstand capability, mechanical strength; dielectric strength and resistance to thermal shock are the basic capabilities that have to be fulfilled by the insulation selected for the windings.
• QUALITY CONTROL
UNITRANS POWER LLP, quality control was carried out according to lSO9O01:2015quality, management and production standard. Each product is being inspected and tested by Engineers, auditors and QA inspectors according to the production standards and requirements set before it gets into the next process/stage. The product’s quality and reliability are ensured by our qualitative management procedure, serious working attitude and advanced testing equipments.
OUR TESTING FACILITIES FOR EXCELLENT QUALITATIVE SUPPLY TQ OUR VALUED CUSTOMERS
• ROUTINE TESTS (As per National and International Standards)
Following tests are carried out on all transformers at the end of manufacturing
- winding resistance
- Turns ratio & Vector Group test
- No load losses and no load current test
- Load lasses & impedance voltage test
TYPE TEST (In-house)
Full wave LIV Test
Temperature rise test
Dielectric Routine Tests
DVDF TEST
HV TEST an Primary winding and Secondary winding
SPECIAL TEST (In-house)
Noise level measurement
Chopped LIV Test